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ABL 500
ABL 500

ABL 500

Fully automatic wire comb binding line

for RENZ RING WIRE® comb binding from the endless spool, for block-, calendar and skip binding.

Large format range from 70 mm to 500 mm (2,8" to 19,7"), diameter range from 3/16" - 1" (5,5 mm - 25,4 mm)

The prepunched binding material is manually placed onto the feeding station, automatically transported to the binding station and closed.

Fully automatic system for calendar hangers, KAS 300 IL. The Renz concept is the only system in the world to use straight wire pieces which are formed into the hanger shape and then guided into the binding.

Fully automatic spool dewinding with winding of separation paper strip. For the trouble-free dewinding of all diameters. The winding of the paper separation helps reduce waste in the work area.

Options:
- Connection with assembly machine (for significant quantities).
- DBW cover turner.
- KL 500 cross-delivery: with possibility to select height and displacement of pile.
- Transfer station to a packing machine (for significant quantities).

Optionally available for this machine is a spare parts package. If you buy it with the machine it ensures high availability for critical spare parts as well as for spare parts with long delivery time.
If necessary the required spare parts are immediately available on-site.
With the help of a spare parts package downtimes can be reduced to a minimum.

Features
  • High output: up to 2100 binding cycles/h.
  • Extremely fast on-screen resetting of the whole line in 2 to 30 minutes using digital and QSA (Quick size adjustment) technology.
  • The main control panel uses touch-screen technology for ease of operation. The screen clearly displays all current machine data. All order-related machine data can be set on the touch-screen and can be stored for repeat orders.
  • Fully automatic system for calendar hangers.
  • Format range: binding side from 70 to 500 mm (2,8 - 19.7") (on request 520 mm), unbound side from 90 to 700 mm, (3,5" to 27,5").
  • Extended covers to + 150 mm (5,9") (max. 850 mm / 33,5").
  • The ASM 500 punching machine can be added to the stand-alone ABL at any time.
  • Quality "Made in Germany"
Technical Data
Format range bound side: max. 500 mm, (19,7")
min. 70 mm (2,8")
on request
520 mm, (20,5")

Format range unbound side: max. 700 mm, 27,5")
min. 70 mm (2,8")

Book thickness: max. 20 mm

Binding capacity: max. 2.100 blocks/h resp. up to 1.900 calendars/h
(depends on product, logistics and operator)

Possible wire diameters: 3/16" - 1" (5,5 - 25,4 mm)

Pitch: 4:1, 3:1, 2:1

Time required for diameter change: 2 - 30 min. (depends on ø and pitch)

Format change without diameter change: only a few minutes

Format change with diameter change: 2 - 30 min. (depends on ø and pitch)

Piece counter: yes

Processing of straight wire pieces: KAS 300 IL

Machine: Lenght x Width x Height: 330 x 190 cm, (10,8 ft. x 6,2 ft.)
with delivery belt
330 x 230 cm (10,8 ft. x 7,6 ft.)

Packing: Length x Width x Height: crate / 370 x 185 x 244 cm
(12,2 ft. x 6 ft. x 8 ft.)

Weight/ net, gross: 1.300 kg / 1.950 kg
(2860 lbs / 4290 lbs)

Required space: approx. 6,5 m²

Compressed air: 7,5 bar 450 - 500 l/min.

Power supply: 3 x 400/230V / 3Kw 50 or 60 Hz

International voltages: all local voltages available on demand
Further links